Yamaha Outboard Service Manual 40 He

Read this manual carefully before operating this outboard motor. If these labels are damaged or missing, contact your Yamaha dealer for replacements. He will be able to contact Yamaha on your behalf to see if any refund can be.

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Yamaha Factory Service Repair Manual PDF1.

The Yamaha outboard motor service manual downloads for the above listed models describes the service procedures for the complete engine. Follow the Maintenance Schedule recommendations to ensure that the motor is in peak operating condition and the emission levels are within the standards set by the your states/county Resources Board. Performing the scheduled maintenance is very important. It compensates for the initial wear that occurs during the life of the outboard motor.All chapters in the Yamaha service manuals apply to the whole engine and illustrates procedures for removal & installation of components that are in detailed step-by-step fashion.Most all service manual chapters start with an assembly or system illustration, diagrams, exploded parts view, quality pictures, service information and troubleshooting for the section. Jagjit singh all ghazal jukebox mp3 song download. The subsequent pages give detailed procedures.

If you don’t know the source of the trouble, go to the troubleshooting page for a list of causes and effects to determine the problem at the end of the manual. 1984-1994 Yamaha Outboard Service Manual/WorkShop Manual Application: 2 hp 1 cyl. (43cc) 2-stroke 1984 1994, 3 hp 1 cyl. (70cc) 2-stroke 1989, 3 hp 1 cyl.

(70cc) 2-stroke 1990 1994, 4 hp 1 cyl. (83cc) 2-stroke 1984 1994, 5 hp 1 cyl. (103cc) 2-stroke 1984 1994, 6 hp 2 cyl. (165cc) 2-stroke 1986 1994, 8 hp 2 cyl. (165cc) 2-stroke 1984 1994, 9.9 hp 2 cyl. (246cc) 2-stroke 1984 1994, 9.9 hp 2 cyl. (232cc) 4-stroke 1984 1994, 15 hp 2 cyl.

(246cc) 2-stroke 1984 1994, 25 hp 2 cyl. (395cc) 2-stroke 1988 1994, 25 hp 2 cyl. (430cc) 2-stroke 1990 1994, 25 hp 2 cyl. (496cc) 2-stroke 1984 1994, 28 Jet 3 cyl.

(698cc) 2-stroke 1990 1994, 30 hp 2 cyl. (496cc) 2-stroke 1984 1994, 30 hp 3 cyl. (496cc) 2-stroke 1987 1994, 35 Jet 3 cyl. (698cc) 2-stroke 1987 1994, 40 hp 2 cyl. (592cc) 2-stroke 1989 1994, hp 3 cyl.

(698cc) 2-stroke 1984 1994, 50 hp 3 cyl. (698cc) 2-stroke 1984 1994, 50 hp 3 cyl. (849cc) 2-stroke 1994 1994, 55 hp 2 cyl. (760cc) 2-stroke 1989 1994, 60 hp 3 cyl. (849cc) 2-stroke 1991 1992 1993 1994, 65 Jet 3 cyl. (1140cc) 2-stroke 1987 1994, 70 hp 3 cyl. (849cc) 2-stroke 1984 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994, 75 hp 3 cyl.

(1140cc) 2-stroke 1994, 80 hp 3 cyl. (1140cc) 2-stroke 1994, 80 Jet V4 (1730cc) 2-stroke 1987 1994, 85 hp 3 cyl. (1140cc) 2-stroke 1989 1994, 90 hp 3 cyl. (1140cc) 2-stroke 1984 1994, 115 hp V4 (1730cc) 2-stroke 1984 1994, 130 hp V4 (1730cc) 2-stroke 1988 1994, 140 hp V4 (1730cc) 2-stroke 1984 1994, 140 Jet V6 (2596cc) 2-stroke 1987 1994, 150 hp V6 (2596cc) 2-stroke 1984 1994, 175 hp V6 (2596cc) 2-stroke 1984 1994, 200 hp V6 (2596cc) 2-stroke 1984 1994, 220 hp V6 (2596cc) 2-stroke 1984 1985 1986 1987, 225 hp 76 deg. V6 (3130cc) 2-stroke 1994, 225 hp 90 deg. V6 (2596cc) 2-stroke 1987 1988 1989 1990 1991 1992 1993 1994, 250 hp V6 (3130cc) 2-stroke 1990 1994.

LIT- 18616-01-24 Service Manual Application: Yamaha Ouboard 9.9HP (9.9-HP) 4-stroke engines. Model Names: T9.9T (T9.9-T), F9.9T (F9.9T), T9.9MH (T9.9-MH), F9.9AM (F9.9-AM), F9.9AEM (FT9.9-AEM), T9.9ER (T9.9-ER), F9.9AE (F9.9-AE), F9.9MH (F9.9-MH), F9.9BM (F9.9-BM), T9.9EH (T9.9-EH), F9.9BEM (F9.9-BEM), F9.9BE (F9.9-BE).LIT-18616-01-28 Service Repair Manual Application: 1995, 1996, 1997 (95, 96, 97) Yamaha Marine Outboard E48T (E48-T) C55T (C55-T) 48HP & 55HP 2-Stroke. Item Model Names: E48T, C55T, E48C, E48MH, E55C, 55BM, C55ER, 55BE, 55BEM, C55TR, 55BET.LIT-18616-01-35 Service Manual Application: 1996-1997 Yamaha F8, T9.9, F9.9 8HP (8-hp) & 9.9Hp (9.9-hp) 4-stroke engines. Exact Models Covered (Covers All 1996-1997 Models World Wide): F8B (F8-B), F9.9A (F9.9-A), F9.9B (F9.9-B), T9.9U (T9.9-U), F9.9U (F9.9-U), F8BM (F8-BM), F8BEM (F8-BEM), F8BE (F8-BE), T9.9MH (T9.9-MH), T9.9AM (T9.9-AM), FT9.9AMH (FT-9.9-AMH), T9.9EH (T9.9-EH), F9.9AEM (FT9.9-AEM), T9.9ER (T9.9-ER), FT9.9AE (FT9.9-AE), F9.9MH (F9.9-MH), F9.9BM (F9.9-BM), F9.9EH (F9.9-EH), F9.9BEM (F9.9-BEM), F9.9BE (F9.9-BE).LIT-18616-01-29 Service Repair Manual Application: 1996, 1997 (96, 97) E60, E60H 60HP (60-HP) Yamaha Marine Outboard 2-Stroke.

Item Model Names: E60, E60H, E60HM, E60HE, E60HEM, E60MH, E60EH. Covers USA, Canada and wold wide models.LIT-18616-01-73 Service Repair Manual Application: 1997 97' Yamaha Marine Outboard 75HP (75HP) 2-Stroke. Item Model Names: E75V, E-75-V, E75-V, E-75V 75AM, 75AEM, 75AE, 75AET, 85AEM, 85AE, 85AET, E75B, E60J, E75MH. Covers USA, Canada and wold wide models.LIT-18616-01-66 Service Repair Manual Application: 1997-1998 Yamaha Marine Outboard 20HP (20-HP) & 25HP 25-HP) 10V, 25V, 25V2 2-Stroke Engines. DisassemblyWater Pump - ImpellerNOTE: If water tube seal stayed on water tube (inside of drive shaft housing) when gear housing was removed, pull water tube seal from water tube.NOTE: Newer models will not have the isolators installed on the water pump.1. Replace water tube seal, if damaged.2. Remove 4 screws (2 on each side of water pump housing), washers, and isolators).3.

Remove cover.a - Water Tube Sealb - Screw, Washer, Isolator (4 each)c - CoverIMPORTANT: The circular groove formed by the impeller sealing bead should be disregarded when inspecting cover (Step 4) and plate (Step 8), as the depth of the groove will not affect water pump output.4. Replace cover if thickness of steel at the discharge slots is 0.060 in. Or less, or if groove(s) (other than impeller sealing bead groove) in cover roof are more than 0.030 in. (0.762 mm) deep.5. Lift impeller, drive key, and gasket from drive shaft.a - Impellerb - Drive Keyc - Gasket6. Inspect impeller.

Replace impeller if any of the following conditions exist:. Impeller blade(s) are cracked, torn, or worn. Impeller is glazed or melted (caused by operation without sufficient water supply). Rubber portion of impeller is not bonded to impeller hub.7. Remove plate and gasket.8. Replace plate if groove(s) (other than impeller sealing bead groove) in plate are more than 0.030 in.

(0.762 mm) deep.a - Plateb - Gasketc - Impeller Sealing Groove9. Remove screws and washers.a - Screws and Washers (6 each)10. Remove water pump base using flat screwdrivers to lightly pry up on base.a - Water Pump Base11. Remove (and discard) seals (IT MAY BE BENEFICIAL TO CLAMP THE WATER PUMP BASE IN A VISE WHILE REMOVING SEALS).a - Seals12. Remove gasket.Bearing Carrier and Propeller Shaft1.

Remove fasteners.a - Fasteners2. With propeller shaft horizontal, pull carrier (using tool shown) to break seal with gear housing.3. Remove bearing carrier/propeller shaft components as an assembly by pulling back on the propshaft.

Take care not to lose cam follower or 3 metal balls in end of propeller shaft.4. Remove propeller shaft from bearing carrier.a - Bearing Carrierb - Puller Jaws (91-46086A1)c - Puller Bolt (91-85716)d - Thrust Hube - Propeller Shaft5. Lift reverse gear, thrust bearing and thrust washer from bearing carrier. Replace thrust bearing and thrust washer if rusted or damaged.6. Replace reverse gear if gear teeth or clutch teeth on reverse gear are rounded or chipped.

If reverse gear must be replaced, pinion gear and sliding clutch should be inspected or damage.a - Reverse Gearb - Thrust Bearingc - Thrust Washer7. If reverse gear radial bearing is rusted or does not roll freely, replace bearing.

If the bearing needs to be replaced remove it using Slide Hammer (91-34569A1).a - Radial Bearing8. If bearing is rusted or does not roll freely, replace bearing. If replacement is necessary, remove bearing and oil seals using Mandrel. (91-36569) and Driver Rod.

(91-37323). Discard oil seals.NOTE:.From Bearing Removal and Installation Kit (91-31229A7).a - Bearingb - Mandrel (91-36569)c - Driver Rod (91-37323)9. Remove propeller shaft seals (if not removed with bearing in Step 9) and bearing carrier O-ring.a - O-ring10. Remove spring.a - Spring11. Apply constant pressure to cam follower in order to prevent it and internal components from ejecting out of the propeller shaft during removal of the cross pin from the clutch.a - Cross Pinb - Cam Follower12. Remove components from propeller shaft.13. Replace cam follower if worn or pitted.14.

Replace sliding clutch if jaws are rounded or chipped. Rounded jaws indicate one or more of the following:. Improper shift cable adjustment. Engine idle speed too high while shifting. Shifting from neutral to reverse (or forward) too slowly.a - Cam Followerb - Metal Balls (3)c - Guide Blockd - Springe - Sliding Clutchf - Jaws15. Replace propeller shaft if any of the following exist:. Splines are twisted or worn.

Bearing surfaces of propeller shaft are pitted or worn. Oil seal surface is grooved. Shaft has a noticeable “wobble” or is bent more than 0.009 in. Prop shaft trueness should be measured with a dial indicator with prop shaft on V-blocks.a - V-Blocksb - Bearing Surfacesc - Measure with Dial Indicator at This Point1. Hold drive shaft using Drive Shaft Holding Tool; remove (and discard) pinion nut.2. Remove drive shaft, pinion gear, pinion bearing and forward gear.3. Replace pinion gear if it is chipped or worn.4.

Replace pinion bearing and race if either are rusted, pitted or damaged; or if bearing does not roll freely. To remove race, refer to “Lower Drive Shaft Bearing Race,” following.5. Replace forward gear if gear teeth or clutch teeth are chipped or worn.a - Drive Shaft Holding Toolb - Pinion Nutc - Drive Shaftd - Pinion Geare - Pinion Bearingf - Forward Gear6.

Replace forward gear needle bearing if it is rusted or does not roll freely.7. Use suitable tools (screwdriver and awl) to remove retaining ring. Use a punch and hammer to remove bearing.a - Retaining RIngb - Forward Gear Needle Bearing8. Replace forward gear bearing and race if either are rusted, pitted or damaged, or if bearing does not roll freely. Remove bearing from gear using Universal Puller Plate (91-37241) and mandrel. To remove race, refer to “Forward Gear Bearing Race,” following.a - Forward Gear Bearingb - Universal Puller Plate (91-37241)c - Mandrel9. Replace drive shaft if splines are worn or twisted.10.

If bearing surface is damaged, replace drive shaft and corresponding bearing.MPORTANT: Do not tighten vise against drive shaft.11. If wear sleeve is deeply grooved allowing water to enter gear case, remove (and discard) sleeve using Universal Puller Plate (91-37241) and mallet.a - Crankshaft/Driveshaft Splinesb - Oil Pump Drive Splines 75/90 4-Stroke Onlyc - Bearing Surfaced - Wear Sleevee - Universal Puller Plate (91-37241)f - Mallet12. Remove (and discard) rubber ring.a - Rubber RingUpper Drive Shaft Bearing1. Replace upper drive shaft bearing and sleeve if either are rust stained, or if bearing will not roll freely. Remove bearing and then sleeve using Puller Assembly (91-83165M) with suitable jaws.a - Upper Drive Shaft Bearingb - Sleevec - Puller Assembly (91-83165M)IMPORTANT: Upper drive shaft bearing/sleeve must be removed prior to oil sleeve removal. Refer to “Upper Drive Shaft Bearing,” preceding.

Yamaha Service Manual, Service Maintenance Manual, Servicing Your Outboard Engine, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, Repair Manual, Engine Repair Manual, Shop Manual, Workshop Manual, Engine Repair Guide, Handbook, Parts Diagram, Exploded View, 95, 96, 97, 98, 99, 00, 01, 02, 03, 04, 05, 06, Engine Problems, Engine Won't Start, Engine Starts And Shuts Off, Engine Stalls, Motor Idels Rough, How To Change Impeller, Impeller Install Directions, Four Stroke, FourStroke, 4Stroke.